Corrugated Pipe Machine
Customised Corrugated Pipe Machine
Corrugated Pipe Machines are used to produce corrugated pipes made of PE, PP, EVA, PVC and PA with a precision of 9 mm to 1200 mm and are used in a wide range of industries because of their high strength and flexibility. The correct choice of corrugated pipe production line is therefore extremely important for your business development.
Types of Corrugated Pipe Machine
We have two types of corrugated pipe lines (single-wall and double-wall) which are tailored to the specific application of the corrugated pipe, mainly for single-wall corrugated pipes (SWC pipes) with a smooth interior and double-wall corrugated pipes (DWC pipes) with a smooth interior on both sides. The double-wall corrugated pipe (DWC pipes) is custom designed for corrugated pipes that are smooth on both sides. This depends on the specific application of the corrugated pipe.
A .Single wall corrugated pipe machine
The single-wall corrugated pipe machine is primarily used for producing corrugated pipe products with both internal and external corrugations. The machine features a closed structure and incorporates a special screw and mold design internally, as well as a sandwich-style forming tunnel and cold-water cooling system throughout the production process. The single-wall corrugated pipe production line is characterized by low wear and tear, easy material forming, fast production line speed, stable operation, simple control, and ease of operation. The corrugated pipes produced are resistant to high temperatures, corrosion, abrasion, and possess high strength. As a result, these pipes are widely used in fields such as electrical conduit pipes, automotive wiring pipes, household appliances, municipal drainage, agricultural irrigation, and more. They have significant market potential.
Model |
Pipe diameter |
Extruder model |
Motor powe |
Production speed |
Mold pairs |
Vacuum pump (Option) |
|---|---|---|---|---|---|---|
|
SJ-14
|
5-14mm
|
SJ-45
|
11KW
|
6-8m/min
|
42
|
1.5KW
|
|
SJ-32
|
10-32mm
|
SJ-50
|
15KW
|
5-12m/min
|
50
|
1.5kw
|
|
SJ-50
|
16-50mm
|
SJ-65
|
30KW
|
3-10m/min
|
50
|
2.2KW
|
|
SJ-63
|
16-63mm
|
SJ-65
|
30KW
|
3-10m/min
|
50
|
2.2KW
|
|
SJ-110
|
32-110mm
|
SJ-75
|
37KW
|
3-6m/min
|
72
|
5.5KW
|
B .Double wall corrugated pipe machine
The double-wall corrugated pipe machine is mainly used to produce double-walled corrugated pipes. Due to their corrosion resistance, wear resistance, high strength, flexibility, and other characteristics, these pipes are now widely used in applications such as drainage and permeability in highways, slopes, golf courses, and other heavy-load environments; municipal sewage systems; and communication and power supply cable conduits. The double-wall corrugated pipe production line features a double-layer spiral extrusion die head, and the forming machine operates under a vacuum environment, resulting in higher-quality pipe production. The line is equipped with an aluminum mold cooling system and a water condensation cooling system, significantly enhancing cooling efficiency. Additionally, it is combined with our self-developed corrugated pipe extrusion die. This corrugated pipe production line is characterized by high output and low energy consumption, and can be used for a wide range of diameters, from large to small sizes.
Model |
Pipe diameter |
Production speed |
Extruder model |
Motor poweR |
|---|---|---|---|---|
|
SBWG-250
|
75-250mm
|
1.5-4m/min
|
75/33&65/33
|
55kw&45kw
|
|
SJSBWG-50
|
32-50mm
|
4-5m/min
|
65/30 &50/30
|
30kw & 15kw
|
|
SJSBWG-110
|
50-110mm
|
3-4rm/min
|
65/33&65/30
|
37kw & 30kw
|
|
SJSBWG-160
|
75-160mm
|
2-3.5m/min
|
75/30&65/30
|
45kw& 30kw
|
Corrugated Pipe Machine components
Two types of extruders (conical twin-screw extruder and single-screw extruder) are available, with different types of extruders for different pipe materials.
Mainly used for pipe forming, the aluminum mold cooling system, and the water condensation cooling system.
The billet is extruded from the extruder through the openings of the inner and outer dies of the double-wall tube head.
Complete tube processing and forming using vacuum technology in the die.
304 stainless steel cooling tank for secondary cooling and tube shaping (special for the double-wall corrugated pipe production line)
High-precision cutting machine for accurate cutting of straight and flared tubes with a cutting trigger device
Stacker with automatic unloading, equipped with a weighing system (double-wall corrugated pipe production line)
Automatic corrugated pipe winding and circling machine with automatic winding and circling (single and double stations available)
Double-wall corrugated pipe punching machine for punching the pipe (equipped with an automatic control system to perform automatic winding and bundling).
The production process of corrugated pipe
Raw material + additive → mixing → vacuum feeding machine → hopper dryer → single-screw extruder for PE/PP material/double-screw extruder for PVC material → pipe extrusion die + corrugated pipe forming die → forming machine → haul-off machine → cutting machine
What are the uses of corrugated pipe?
Corrugated pipe is extremely flexible and HDPE is recognized as the most versatile, flexible, durable and long-lasting corrugated pipe material among the different types of corrugated pipe. Because HDPE is lightweight and unbreakable, it has excellent transportation and installation characteristics, making it widely used in underground structures for applications such as subsurface drainage, filtrate collection, storm water drainage, infrastructure and civil engineering piping, and conveyance piping.
Corrugated Pipe Machine features
- Adopt gear drive.:High speed forming, uniform corrugation, smooth inner and outer pipe wall.
- Use unique screw design: Even heating of raw material, good plasticization and high extrusion speed.
- Closed structure: reduce the interference of external factors, stable production
- Forming module: the module is made of hard steel, CNC processing, with high precision and hardness, guaranteeing stable forming.
- High utilisation rate: double cooling system to guarantee high speed operation and high volume processing requirements.
Why choose plastic extrusion machines?
As a professional manufacturer of plastic extrusion machines, We have extensive experience in the design and installation of extrusion machines and can customize them to suit your requirements.
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